Seal failures are rarely gasket failures — they are preload-distribution failures. The gasket sees whatever pattern the bolts impose.
Bottom line: for most Sealing Series applications the decision comes down to load, environment and assembly method — the Sealing Series guide walks through the selection.
Between bolts, gasket compression falls off. A rule of thumb keeps bolt spacing under 4–5 flange thicknesses for soft gaskets, less for hard ones. Beyond that, the middle of the span under-compresses and leaks there first — usually at the corner bolt farthest from its neighbors.
Thin plastic covers with steel screws concentrate load at each fastener and bow between them. The fixes: flange washers or wide-head screws to spread the load, more bolts at lower torque, or ribbed boss design to stiffen the flange locally.
Toprecision's application team calculates compression maps from customer flange drawings and recommends fastener count, head geometry and torque windows — turning seal design from guesswork into arithmetic.
| Type | Seal mechanism | IP rating | Best for |
|---|---|---|---|
| O-ring under-head screw | Compressed O-ring seal | IP67/IP68 | Outdoor enclosures, 5G cabinets |
| Nylon pellet sealing screw | Nylon compresses into thread gap | IP65 | Indoor equipment, light sealing |
| Sealing plug (threaded) | O-ring + hex socket | IP68 | Die-casting vent holes, hydraulic |
| Gasket-faced screw | Bonded sealing washer | IP65 | Automotive, general outdoor |
Toprecision supplies O-ring sealing screws, nylon-pellet sealing screws, sealing plugs and gasket-faced screws in stainless 304/316 for IP65–IP68 applications. Send the enclosure material and IP rating — we will recommend the sealing type and supply salt-spray test results. Request sealing fastener support.